Go Back
Tuna Noodle Casserole Recipe with Tortellini and Kettle Chip Topping
Print Recipe
4 from 3 votes

Tuna Noodle Casserole Recipe with Tortellini

This Tuna Noodle Casserole Recipe with Tortellini is made from scratch with homemade sauce (No canned soup here)! Made with plenty of canned tuna, peas, and a mixture of egg noodles and cheese tortellini, this creamy and crunchy casserole is a big hit every time I serve it. Top this classic casserole with shredded sharp cheddar cheese and crispy Kettle Cooked Potato Chips!
Prep Time25 minutes
Cook Time30 minutes
Total Time55 minutes
Course: Dinner
Keyword: canned tuna, cheddar, panko, tortellini, tuna, tuna casserole
Servings: 10

Ingredients

  • 2 tablespoon butter
  • 1 rib of celery with leaves, finely diced
  • 1 small yellow onion, finely diced 
  • salt and pepper, to taste
  • 2 tablespoon all-purpose flour
  • 2 teaspoon celery seed
  • 1 teaspoon onion powder
  • 2 teaspoon garlic powder
  • 1 ½ cups heavy cream
  • 2 cups half and half 
  • 1 tablespoon chopped fresh dill 
  • teaspoon grated nutmeg
  • 1 cup frozen peas
  • 1 tablespoon dijon mustard
  • 16 oz shredded sharp cheddar cheese (divided) 
  • 3 5 oz cans chunk light tuna in oil, drained
  • 2 cups frozen cheese tortellini
  • 2 cups dry egg noodles
  • 1 cup kettle cooked potato chips, crushed

Instructions

  • Cook tortellini and egg noodles according to package directions until al dente, drain, and set aside. (I prefer to add both to the same pot, and adjust when I add the tortellini to the pot based on the cooking times of each pasta.)

  • Grease a 9”x12” glass or ceramic baking dish with cooking spray or butter and set aside. Set your oven racks in the top and middle, and preheat your oven to 350 degrees.

  • In a large, deep sauté pan, melt 2 tablespoon butter over medium-low heat, and season celery and onion. Season with salt and pepper, and cook until soft and slightly translucent, about 5 minutes, stirring occasionally.
  • Add celery seed, onion powder, garlic powder and cook 1 minute. 

  • Gradually stir flour into veggies/butter until well combined. Cook, stirring frequently for 1-2 minutes.

  • Using a wooden spoon or whisk, gradually stir half and half and cream into flour mixture, and continue to stir until completely combined. Cook 6-10 minutes, stirring occasionally, until sauce begins to thicken. Once slightly thickened, add the fresh dill, frozen peas, nutmeg, dijon mustard, and half the cheddar (reserve the rest for topping casserole), and stir to combine.

  • Remove sauce from heat, and add cooked noodles/tortellini and drained tuna directly to the pan with the sauce. Toss to combine until all noodles are well coated.

  • Transfer noodle/sauce mixture to your greased baking dish, and sprinkle reserved shredded cheddar in an even layer, followed by the crushed kettle chips. Cover with foil, and transfer the baking dish to the oven.

  • Bake on middle rack covered for 30 minutes, then uncovered on top rack for 15 minutes.